by Crash- Elmit Mon 31 Dec 2018, 9:31 pm
Took mine out for a shakedown today after the rebuild.
What a job the rebuild was. When I stripped the bike, a bolt broke off on the water manifold that feeds the barrels, but enough was left so I could grip it with grips and undo it. unfortunately the remainder was stuck in the manifold and a piece of that broke off when getting bolt out but it has not stopped me from refitting manifold and so far there are no leaks. a stud broke on the exhaust, flush with the block so needed drilling out but when retapping hole the tap broke off in the hole so ended up drilling a fresh set of holes in the other two blanked areas, but this meant the distance between studs was less so exhaust clamp would not fit on so had to elongate the holes. When bike was running it seemed to be struggling on tickover and flattened the battery ( alternator does not produce current below 1300 revs) 1, I had forgot to cover the vacuum spigot as I was using a improvised fuel tank so I could make any necessary adjustments. 2, it was only firing on one cylinder. I had a cracking spark, on that side, and it jumped a hell of a gap to earth out, so it ruled out a failed coil but as soon as cap was fitted on to the plug in the engine revs dropped again, but pull plug off and let spark jump to plug revs pick up again! I got it to work by just moving the ht lead position. As already mentioned elsewhere on here I dropped a bolt in the engine , but thanks to Andyc's suggestion I got it out by taking off the sump. there was quite a bit of copper coloured detritus in the sump, but the oil filter was spotless.
Anyway, bike runs ok, there is still a rattle that occurs when under acceleration but it goes when not under load.
I'm not sure about the cooling, but now the fan cuts in when temp gauge reads in the middle, the hoses get hot, and I have pressure but I don't know if coolant is circulating correctly - I can see it circulating with the cap off though.
On a side note, I discovered it is easier to remove and refit the carbs and airbox whilst still joined together.